Reliability Engineer

Ironton, OH
Full Time
Experienced

Job Description

Essential Responsibilities & Duties

  • Utilize Root Cause Analysis (RCA) techniques to review significant failures, identify corrective action to prevent re-occurrence, and refine asset strategy to sustain improvement.
  • Mine data to identify reliability improvement opportunities and develop corrective actions focused on delivering productivity improvement and cost reduction.
  • Develop engineering solutions to repetitive failures and other problems that adversely impact plant safety, capacity, quality, cost, or regulatory compliance.
  • Collaborate with Central Reliability to execute the Predictive Maintenance (PdM) Program seeking ways to leverage tools and deliver value.
  • Collaborate with Central Reliability Engineers to create or modify asset strategies using Reliability Centered Maintenance (RCM) or Failure Mode & Effects Analysis (FMEA) methodologies.
  • Identify deficiencies in maintenance processes and develop sustainable improvements.
  • Provide reliability technical support to Operations, Maintenance, Engineering, and Procurement activities.  Also provide training and coaching as needed to engage personnel in improved execution of AIM&R programs.
  • Provide technical leadership to maintain, improve, and advance the Process Safety Management program throughout the facility.

Basic Qualifications (Required) 

  • Bachelor’s degree in Mechanical, Electrical, or Chemical Engineering
  • 5+ years of experience as a Reliability Engineer in an industrial manufacturing setting.
  • Facilitation capability with RCA and experience with leveraging the process for defect elimination.
  • Knowledge of process safety management
  • Knowledge of equipment design and failure modes. Experience with interpreting forensic evidence to identify failure modes. 
  • Experience with PdM Technologies including vibration, infrared thermography, ultrasonic emissions, oil analysis, motor circuit evaluation and motion amplification.
  • Knowledge of precision lubrication and precision maintenance techniques.
  • Experience with using RCM or FMEA methodologies to develop asset strategies.
  • Ability to lead and be part of cross functional teams.
  • Excellent written, listening, and verbal communication skills.
  • Effective critical thinking and problem-solving skills.
  • Ability to effectively communicate with leadership, employees, vendors, and customers.
  • Outstanding interpersonal skills including the ability to work as part of a team.
  • Ability to, on a non-routine basis, work weekends, holidays and respond to emergency callouts.
  • Advanced skills in basic personal computer software (Microsoft applications) and computerized maintenance management systems (CMMS)

Preferred Qualifications

  • Industry certifications such as CMRP, CRE, MLT1, MLA2, Six Sigma, various PdM Technologies
  • 10+ years of relevant work experience

 

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